Gorman-rupp-pumps SF6B All serial numbers Manual de usuario

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OM-06548-01
March 21, 2013
ACDE
THE GORMAN‐RUPP COMPANY D MANSFIELD, OHIO
www.grpumps.com
GORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA Printed in U.S.A.
e2013 The Gorman‐Rupp Company
INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
WITH PARTS LIST
SUBMERSIBLE PUMP
MODEL
SF6B
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1 2 3 4 5 6 ... 44 45

Indice de contenidos

Pagina 1 - SUBMERSIBLE PUMP

OM-06548-01March 21, 2013ACDETHE GORMAN‐RUPP COMPANY D MANSFIELD, OHIOwww.grpumps.comGORMAN‐RUPP OF CANADA LIMITED D ST. THOMAS, ONTARIO, CANADA P

Pagina 2

OM-06548 SF SERIESPAGE B - 2 INSTALLATIONSee Table B-1 for motor specifications.TABLE B-1. PUMP MOTOR SPECIFICATIONSMODEL VOLTAGE/PHASESIZE MOTORRPM

Pagina 3

SF SERIES OM-06548PAGE B - 3INSTALLATIONity, keep the line as short and straight as possible.Elbows and fittings used in a discharge line increase fr

Pagina 4 - (continued)

OM-06548 SF SERIESPAGE B - 4 INSTALLATIONRefer to Figures B-1 and connect the pump motorcable to the control box.Figure B-1. Three Phase PowerCable

Pagina 5 - INTRODUCTION

SF SERIES OM-06548PAGE B - 5INSTALLATIONPUMPCONTROL BOXLIQUID LEVELRANGEON (FILLING)TO LEVEL CONTROL CIRCUITIN MAIN CONTROLBOXBULB (FLOAT TYPE)OFFDEWA

Pagina 6 - SAFETY - SECTION A

SF SERIES OM-06548PAGE C - 1OPERATIONOPERATION - SECTION CGENERAL INFORMATIONReview all SAFETY information in Section A.This pump is designed to handl

Pagina 7 - PAGE A-2 SAFETY

OM-06548 SF SERIESPAGE C - 2 OPERATIONSF6B 460/575V 3P PERFORMANCE CURVE

Pagina 8 - PAGE A - 3SAFETY

SF SERIES OM-06548PAGE C - 3OPERATIONControl BoxControl boxes are available as optional equipmentfrom the factory. The control boxes contain controls

Pagina 9 - INSTALLATION - SECTION B

OM-06548 SF SERIESPAGE C - 4 OPERATIONburns and injuries. If overheating of thepump occurs:1. Stop the pump immediately.2. Ventilate the area.3. Allow

Pagina 10

SF SERIES OM-06548PAGE C - 5OPERATIONbetween starts, it will over‐heat, resulting indamage to the motor windings.StoppingFollow the instructions accom

Pagina 11

OM-06548 SF SERIESPAGE C - 6 OPERATIONCheck the oil level(s) as indicated in the followingLUBRICATION section.COLD WEATHER PRESERVATIONDo not attempt

Pagina 12

Register your newGorman‐Rupp pump online atwww.grpumps.comValid serial number and e‐mail address required.RECORD YOUR PUMP MODEL AND SERIAL NUMBERPlea

Pagina 13 - DEWATERING

SF SERIES OM-06548PAGE C - 7OPERATIONin Draining Oil. Add premium quality submersiblepump oil through the fill plug hole until the oil is level with

Pagina 14 - OPERATION - SECTION C

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYPUMP FAILS TOSTART, OVERLOADUNIT NOT TRIPPED(MANUAL MODE).Power source incompatible with control box.Correct po

Pagina 15 - PAGE C - 2 OPERATION

TROUBLE POSSIBLE CAUSE PROBABLE REMEDYMOTOR RUNS, BUTPUMP FAILS TODELIVER RATEDDISCHARGE.Discharge head too high. Reduce discharge head or install

Pagina 16

SF SERIES OM-06548PAGE D - 3TROUBLESHOOTINGELECTRICAL TESTINGMake the electrical checks which follow to determine if pump malfunctions are being caus

Pagina 17

OM-06548 SF SERIESPAGE D - 4TROUBLESHOOTINGmotor cable green/yellow ground lead. Touchthe other test lead to each of the motor cableleads in turn. Not

Pagina 18

OM-06548SF SERIESPAGE E - 1MAINTENANCE AND REPAIRPUMP MAINTENANCE AND REPAIR - SECTION EGENERAL INFORMATIONReview all SAFETY information in Section A.

Pagina 19

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 2ILLUSTRATIONPARTS PAGEFigure E-1. SF6B Pump Model Assembly

Pagina 20

ITEM NO.PART NAME PART NUMBERMAT'LCODEQTY ITEM NO.PART NAME PART NUMBERMAT'LCODEQTYOM-06548SF SERIESPAGE E - 3MAINTENANCE AND REPAIRSF6B Pum

Pagina 21 - TROUBLESHOOTING CHART

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 4ILLUSTRATIONFigure E-2. 47111-848 and -849 Motor Assemblies

Pagina 22

OM-06548SF SERIESPAGE E - 5MAINTENANCE AND REPAIR47111-848 and -849 Motor AssembliesParts ListITEM NO.PART NAMEPART NUMBERMAT'LCODEQTY1 MOTOR SUB

Pagina 23

TABLE OF CONTENTSiINTRODUCTION PAGE I - 1...SAFETY ‐ SECTION A PAGE A - 1...

Pagina 24

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 6PUMP AND SEAL DISASSEMBLY ANDREASSEMBLYReview all SAFETY information in Section A.This pump requires

Pagina 25

OM-06548SF SERIESPAGE E - 7MAINTENANCE AND REPAIRDo not attempt to lift the pump by themotor power cable or the piping. Attachproper lifting equipment

Pagina 26 - ILLUSTRATION

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 8move the impeller screw (5). Remove the impellerwasher (4). Remove the metal rod from betweenthe vane

Pagina 27 - (From S/N 1556924 Up)

OM-06548SF SERIESPAGE E - 9MAINTENANCE AND REPAIRPUMP END REASSEMBLYNOTEReuse of old O‐rings or shaft seal parts will result inpremature leakage or re

Pagina 28

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 10STATIONARYSEAL SEATSPRINGIMPELLERBELLOWS ANDRETAINER ASSYROTORSHAFTROTATINGELEMENTSEALRETAINING RING

Pagina 29

OM-06548SF SERIESPAGE E - 11MAINTENANCE AND REPAIRPosition the intermediate so the holes for themounting hardware in the intermediate align withthose

Pagina 30

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 12Lubricate the I.D. of the bellows with water andslide the rotating subassembly over the shaftsleeve

Pagina 31

OM-06548SF SERIESPAGE E - 13MAINTENANCE AND REPAIRclearance is too narrow, turn the screws (10) in analternating pattern to push the pump casing andsu

Pagina 32

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 14Rotor Shaft and Bearing Removal(Figure E-2)See PUMP END DISASSEMBLY, and remove allpump end and seal

Pagina 33

OM-06548SF SERIESPAGE E - 15MAINTENANCE AND REPAIRUsing two propane heat torches of the type designed to melt ice or burn weeds from sidewalksand dri

Pagina 34

TABLE OF CONTENTS(continued)iiPARTS LISTS:Pump Model Assembly PAGE E - 3...Motor Assemblies PAGE E - 5.

Pagina 35

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 16turns. Tape the stator leads together to protectthem during installation.NOTEStator installation inv

Pagina 36

OM-06548SF SERIESPAGE E - 17MAINTENANCE AND REPAIRrace, balls, or ball cage. Press only on theinner race.After the bearings have been installed and al

Pagina 37

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 18housing over the opening in the top of the motorhousing.Check to ensure that the contacts on the end

Pagina 38

OM-06548SF SERIESPAGE E - 19MAINTENANCE AND REPAIRSee Figure E-4 and connect the vacuum pump orcompressor/venturi system directly to the pump atthe ho

Pagina 39

SF SERIESOM-06548MAINTENANCE AND REPAIRPAGE E - 20LUBRICATIONSeal CavityCheck the oil level in the seal cavity before initialstartup, after the first

Pagina 40

For U.S. and International Warranty Information,Please Visit www.grpumps.com/warrantyor call:U.S.: 419-755-1280International: +1-419-755-1352For Canad

Pagina 41

OM-06548SF SERIESPAGE I - 1INTRODUCTIONINTRODUCTIONThank You for purchasing a Gorman‐Rupp SF Series Pump. Read this manual carefully to learnhow to s

Pagina 42 - VACUUM TESTING

OM-06548SF SERIESPAGE A - 1SAFETYSAFETY - SECTION AThis information applies to the SF Series submersible pump indicated on thefront cover of this man

Pagina 43

SF SERIESOM-06548PAGE A-2 SAFETYin this warning could result in injury ordeath to personnel.Do not attempt to lift this pump by themotor or control ca

Pagina 44

OM-06548SF SERIESPAGE A - 3SAFETYespecially high if operated against aclosed discharge valve. Never operateagainst a closed discharge valve forlong pe

Pagina 45 - D ST. THOMAS, ONTARIO, CANADA

SF SERIES OM-06548PAGE B - 1INSTALLATIONINSTALLATION - SECTION BReview all SAFETY information in Section A.Since pump installations are seldom identic

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